3 000-Head Dairy Farm: Turning Manure into Hygienic Bedding

Case Study | XINING, QINGHAI

1 . Project Background

A large dairy farm in Xining keeps >3 000 Holstein cows, producing nearly 40 t of manure every day. Traditional windrow composting for fertiliser was slow and labour-intensive, while the farm still spent heavily on sawdust bedding each year. In early 2024 management chose a circular “manure-to-bedding” model to cut costs and improve sustainability.

2 . Jiesonglin Solution

After extensive evaluation the farm installed six 200 m³ e-PTFE membrane composters from Jiesonglin Technology. The closed aerobic process works as follows:

  1. Blend fresh dung with bulking agents
  2. Load mixture into sealed compost cells
  3. Cover with gas-permeable nanomembrane
  4. Auto-control temperature & humidity for high-temperature kill of pathogens and eggs
  5. Harvest dry, fluffy, odour-free bedding

3 . Proven Results

KPIValue
Composting cycle≤ 25 days
Annual bedding output≈ 2 000 t
Bedding cost reduction> 30 % (≈ CNY 200 000 saved/yr)
Animal health impactLower mastitis rate, higher milk yield

The recycled bedding is highly absorbent and comfortable, enhancing udder hygiene and cow welfare.

4 . Customer Testimonial

“These composters solved our manure headache and slashed bedding expenses.
The cows like the soft, dry material, and we’re thrilled to turn waste into real value.”
— Farm Manager, Xining Dairy

5 . Demonstration Value

This project sets a “Xining model” for high-altitude dairy regions, showcasing efficient manure utilisation, cost savings and greener livestock production on the Qinghai-Tibet Plateau.

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