Background:Furfural residue is a biomass waste produced by the hydrolysis of pentose components in corn cobs, corn stalks, rice husks, cottonseed hulls, and agricultural by-products to produce furfural. Furfural residue, as a waste generated during biomass hydrolysis, has a high salt content and is acidic. Currently, most furfural residues are treated by stacking or digging pits for dumping, which causes varying degrees of pollution to the atmosphere, soil, and rivers due to their large accumulation. But what few people know is that furfural residue is a waste resource, which is relatively easy to obtain and has a low cost of use. As a biomass waste, it contains a large amount of cellulose, hemicellulose, and lignin, which can be recycled and turned into treasure. It can reduce pollution while generating reuse value.
Process flow
core technology
New Material – NCS Molecular Membrane (Polymer Material)
Surface
1.Anti aging2.High quality polyester fiber material
middle-level
1.E-PTFE membrane2.Prevent external rainwater3.Water vapor and air can pass through
Inner layer
1.Anti acid and alkali corrosion2.Isolate odors
Intelligence control system
● IoT sensing link intelligent control system ● Automated precise temperature control, oxygen supply
● No manual intervention is required during the fermentation cycle ● 24-hour real-time monitoring of fermentation status through mobile mini program
24/7 IoT data platform
Independent project composting monitoring system
Product advantages
● Advantage 1: Reduce investment costs by 70%. Compared with traditional processing methods, the total equipment investment is low, there is no need for large-scale infrastructure, no need to build factories, and it has efficient processing capabilities.
● Advantage 2: Reduce operating costs by 60%. Automated operation, no need for flipping, intelligent control, saving labor and operating costs.
● Advantage 3: With a harmless degree of up to 97%, it can eliminate pests, diseases, and eggs in the material through high temperature.
● Advantage 4: Good odor barrier effect, no need to build factory buildings. Polymer functional film materials block odor leakage, effectively reducing the emission of harmful gases such as ammonia, environmentally friendly and odorless, and eliminating secondary pollution.
● Advantage 5: Intelligent control and simple operation. Intelligent control system, setting fermentation parameters without manual intervention, automatic fermentation.
Project Case
Furfural residue treatment project in Henan region
Conduct fermentation experiments to ensure fermentation efficiency
Material fermentation completed
processing capacity
Equipment specifications
Single fermentation cycle
Single furfural slag treatment capacity
Annual amount of furfural residue treated
Annual production of nutrient rich soil
100m³
18±2days
58t
1037t
472t
200m³
18±2days
116t
2074t
944t
300m³
18±2days
174t
3111t
1416t
400m³
18±2days
232t
4148t
1888t
Supporting equipment for the entire industry chain
Fermentation auxiliary equipment
Self propelled flipping machine
Wall mounted film rolling machine
Slot type laminating flipping and throwing machine
Self propelled laminating and flipping machine
Low cost, low-carbon, fully automatic nutrient soil production line
Stock bin
Shredder
Screening Machine
Packer
Fertilization and returning facilities and equipment
Jiesonglin’s membrane composting cut our odour complaints to zero and paid for itself within three years
“Switching our municipal sludge line to Jiesonglin’s system trimmed CAPEX by 25 % and produces 200 t of Class-A fertiliser every month. Residents finally stopped calling about the smell.”
“In the first spring alone we diverted 18 000 m³ of pruning waste from land-fill. The Jiesonglin green-waste line gives us a nutrient-rich soil improver and saves the city over USD 300 000 a year.”
